Prism Surface Innovation
MK GANESAN
Ayappan
ET Dhanshekaran

Magic Painter Gun

Painting operation is done without the use of compressed air and saves you upto 60% paint

Gas Radiation Ovens

Cure Paint/Powder in 3 minutes compared to 10-12 min

Magic Painter Gun

Painting operation is done without the use of compressed air and saves you upto 60% paint

Highlights

  • Eliminates complete paint over spray
  • Saves you paint more than 60% and power by 50%
  • Does not use compressed air which eliminates issues related to oil,moisture,dew point
  • No complex electrostatic equipment procedures required
  • Eliminates conductive Primer for plastic parts
  • Supplies warm dry Dehumidified Air which is ideal for painting
  • Gives a transfer efficiency of 85%-90%
  • Gives a way better finish than other guns in the market
  • Works with Robots and automatic Reciprocators
  • Fan Capacity in the booth can be reduced
  • Lesser VOCS emitted
  • More Indirect benefits are achieved due to paint savings

How Is it applicable for my product?

Yes,if your paint consumption is more than 1000 liters a month.
Areas of application - Automotive parts, Plastic parts, Metal parts, Agricultural machinery, Construction machinery, Steel wheels,Defense vehicles, Aerospace, Internal car parts, Wood components, Laptops, Cell phones and many more

Has this been installed elsewhere?

Yes

More Information Save my Paint consumption and energy view video

Gas Radiation Ovens

Cure Paint/Powder in 3 minutes compared to 10-12 min

Highlights

  • Cures Powder and paint faster than any other oven
  • Uses gas radiation technology
  • Consumes less power and saves you energy
  • Used on Flat parts/surfaces

Is this applicable to my Product?

Yes it can be used to speed up the curing process when you have high production capacity
Works well on flat surfaces/parts
It can be used as a booster oven and it can reduce the length of your current paint/powder curing oven

Has this been installed elsewhere?

Yes with many installations in India and worldwide

More Information Cure my paint/powder faster and save energy

Automatic Painting Oscillators

Avoid the need for Robots

ONLINE CONTINUOUS

paint sludge separation systems

Automatic Painting Oscillators

Avoid the need for Robots

Highlights

  • Painting complex parts with various kind of bends such as leaf spring,automotive parts
  • Saves you huge amounts of Paint
  • Avoids the need to invest in robots, Hence saving you on investment and maintenance costs

I want Automation

Online continuous paint sludge separation systems

Problems faced by Many companies

  • Clogging of flow plates and venturis
  • Larger sized pits
  • High maintenance costs due to increase of chemicals and additives added

Highlights

  • Size of Our pit is smaller bringing down investment costs
  • Completely Automatic and easy to operate
  • Booth water volume is reduced by 90%
  • Eliminates clogging of Flow plates and venturis
  • Lesser Maintenance
  • Percentage of chemical and additives added in our system is drastically reduced

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Solar Heating

for PRE-TREATMENT LINES

UV Curing System

 

Solar Heating System for Pre-Treatment Lines

Vaccum tubes solar heaters capable of producing 150 Degrees Celsius hot water(even during cloudy or smog conditions) can be used as a back up heating unit for Pre-treatment tanks and ovens. Retrofit installation is possible where direct gas or hot water system is used to heat Pre-treatment systems

Who can use Solar Heating System in Painting Lines?

Customers already using hot water boiler for Heating Pre-treatment Tanks. Hot water upto 140 degrees centigrade can be produced using solar. Hence any customer planning hot water boiler for heating Pre-treatment tank can use solar as a backup for heating